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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A material had been oxidized many times, without incident, under an oxygen atmosphere in a small pilot plant vessel. While scaling up to a larger vessel, the plant engineers decided they could improve gas/liquid contact by using a more efficient feed dispersing system. This dispersing system filled the reactor ' s vapor space with a fine combustible mist. Several hours after startup, the vessel was ruptured by an internal mist explosion. The source of ignition was a small amount of catalyst left over from an earlier set of experiments. This was a phenomenon that the engineers had not considered. Which of the following risk based process safety elements could have helped prevent this incident? (Select all that apply)

A) Emergency Management
B) Process Knowledge Management
C) Contractor Management
D) Management of Change
E) Measurement and Metrics

2.
During a field inspection of the process piping in a production unit, a section of piping is identified as containing a dead leg in which stagnant liquid is trapped. It is determined that this dead leg branch line is used very infrequently. Assume that the plant is in a location where winter temperatures drop below 20°F (-7°C) and summer temperatures can exceed 90°F (32°C). Which of the following are valid process safety reasons to remove the line? (Select all that apply)

A) Stagnant liquids in piping could result in accelerated corrosion
B) Water could accumulate in the line and freeze during colder weather, potentially rupturing the piping
C) The cost of removing the line will be greater if done at a later time
D) The current position of the line may be a tripping hazard

3. Which of the following can be used as a metric for training? (Select all that apply)

A) Percentage of workers whose training is overdue
B) Percentage of personnel trained on their process safety management responsibilities
C) Number of employees participating in process hazard analysis
D) Average response time to the resolution of a process safety suggestion

4. An organization with strong Conduct of Operations is able to minimize: (select all that apply)

A) The frequency of operator refresher training
B) The normalization of deviation
C) The frequency of process safety audits
D) The frequency of process safety incidents
E) Misunderstanding of expectations

5. A 3000 gallon, stainless steel, insulated vessel rated for 30 psig is equipped with a rupture disc set for 30 psig for emergency relief. Assuming each of the following scenarios has been deemed possible, which would require the smallest sized relief?

A) A runaway reaction of the vessel's contents, in solvent service, where testing has determined a temperature rise rate of 500°C/min at disc relief setting
B) An internal ignition of the vessel's vapor space, the vessel containing a solvent
C) A pool fire from the leak of a common solvent beneath the vessel

Solutions: